High-Yield Crispy Fries

Oil Absorption: The Yield Lever Hidden Inside Every Fry

Oil is not a single cost  –  it is a recurring, multi-component expense that scales with volume. Most operators track only the purchase frequency, but the absorption rate of the fry directly determines how fast oil must be renewed, how often labor is diverted to renew, and how frequently disposal costs are triggered.

When absorption increases renewal frequency, all three costs rise together.

How Oil Renewal Frequency Converts Directly Into Yield Erosion

Each portion removes oil from the system.

High-absorption fries extract oil faster, darkening the oil sooner and degrading its flavor window. Oil does not only break from heat  –  it breaks from contamination carried out inside the product. Ultra Crunchy absorbs up to 66% less than standard fries, reducing contamination load and slowing the renewal cycle.

Did you know that?

All Lutosa coating - whether flavoured or not - are gluen-free, i.e. they do not contain wheat or derivatives of wheat. This makes them well-suited for people who suffer from celiac disease and for those who prefer to stick to a gluten-free diet.

Absorption and Oil Renewal: Economic Effect of a −66% Reduction

Standard fries evacuate oil from the fryer at a rate that defines the renewal cycle.
A high-yield fry such as Ultra Crunchy absorbs up to −66% less than a standard fry.

That single delta has three economic consequences:

  1. Renewal frequency drops proportionally
    If oil is currently renewed every 6 days, a −66% absorption rate pushes the same fryer load closer to a 10+-day cycle.
  2. Oil purchase volume follows the same ratio
    A −66% reduction in absorption is not a sensory improvement  –  it is a direct contraction of the total oil mass that exits the fryer across a year.
  3. Labor and disposal scale with renewal frequency
    When renewal intervals stretch by the same factor, labor, waste, and downtime contract automatically  –  without changing operations.

In other words, a −66% absorption reduction is a yield gain multiplied by repetition: not a one-time saving, but a structural change to the cost curve.

Want to measure how fry absorption affects your oil renewal cycles and total cost?

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Lutosa UK/Ireland

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